ADVANCE ENGINEERINGISTIC

Our Infrastructure

State-of-the-art facilities and advanced technology powering excellence in transformer manufacturing

World-Class Manufacturing Infrastructure

Our infrastructure spans over 100,000 square feet across multiple locations, equipped with the latest technology and machinery to ensure precision, quality, and efficiency in every aspect of transformer manufacturing and consultancy services.

From advanced CNC machines to sophisticated testing facilities, our infrastructure is designed to meet international standards and deliver products that exceed customer expectations.

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Sq. Ft. Facility

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Manufacturing Units

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Advanced Machines

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Skilled Workforce

Facility Overview

Manufacturing Units

Specialized facilities for different aspects of transformer production

Fabrication Unit

Fabrication Unit

Advanced fabrication facility equipped with CNC machines, laser cutting systems, and robotic welding for precise component manufacturing.

  • CNC Laser Cutting
  • CNC Bending Machines
  • Robotic Welding Systems
  • Precision Assembly Lines

Area: 25,000 sq. ft.

Capacity: 500 tons/month

Winding Unit

Coil Winding Unit

State-of-the-art winding facility with automatic and semi-automatic winding machines for high-precision transformer coil production.

  • Automatic Winding Machines
  • Tension Control Systems
  • Digital Counters
  • Quality Inspection Stations

Area: 15,000 sq. ft.

Capacity: 1000 coils/month

Assembly Unit

Assembly Unit

Clean and controlled environment for transformer assembly with specialized tools and equipment for precise component integration.

  • Clean Room Environment
  • Assembly Jigs & Fixtures
  • Torque Control Tools
  • Component Testing Stations

Area: 20,000 sq. ft.

Capacity: 300 transformers/month

Testing Unit

Testing & Quality Unit

Comprehensive testing facility with advanced equipment for electrical, mechanical, and thermal testing of transformers.

  • High Voltage Test Sets
  • Impulse Test Systems
  • Temperature Rise Test
  • Partial Discharge Testing

Area: 12,000 sq. ft.

Capacity: 500 tests/month

Advanced Equipment & Technology

Cutting-edge machinery and technology ensuring precision and quality

CNC Laser Cutting Machine

High-precision laser cutting system for accurate metal component fabrication with tolerance up to ±0.1mm.

Power: 6kW Fiber Laser

Accuracy: ±0.1mm

Thickness: Up to 25mm

CNC Press Brake

Advanced press brake for precise bending of transformer tank components with CNC control.

Capacity: 250 tons

Length: 4000mm

Accuracy: ±0.5°

Robotic Welding System

6-axis robotic welding system for consistent and high-quality welds in transformer tank fabrication.

Payload: 10kg

Reach: 2000mm

Process: MIG/TIG

High Voltage Test Set

Comprehensive high voltage testing equipment for transformer insulation and dielectric testing.

Voltage: Up to 500kV

Power: 200kVA

Accuracy: ±1%

Impulse Test System

Lightning impulse testing system for transformer impulse voltage withstand capability testing.

Voltage: Up to 1.2MV

Waveform: 1.2/50µs

Energy: 50kJ

CNC Plasma Cutting

High-speed plasma cutting system for rapid metal cutting and fabrication components.

Thickness: Up to 50mm

Speed: 2000mm/min

Accuracy: ±0.2mm

Quality Control & Assurance

Rigorous quality processes ensuring excellence in every product

Commitment to Quality

Our quality control processes are integrated throughout the manufacturing cycle, from raw material inspection to final product testing. We follow international standards and maintain strict quality protocols to ensure every product meets and exceeds customer expectations.

1

Raw Material Inspection

Comprehensive testing of all incoming materials for quality and compliance.

2

In-Process Quality Control

Real-time monitoring and inspection during manufacturing processes.

3

Final Product Testing

Rigorous testing of finished products according to international standards.

4

Documentation & Traceability

Complete documentation and traceability for quality assurance.

Quality Control

Research & Development Center

Innovation hub driving technological advancement in transformer solutions

Materials Testing Lab

Advanced laboratory for material analysis, testing, and development of new materials for transformer applications.

  • Spectrometer Analysis
  • Tensile Testing
  • Thermal Analysis
  • Corrosion Testing

Design & Simulation Center

State-of-the-art design facility with CAD/CAM systems and simulation software for product development.

  • 3D CAD Modeling
  • FEA Analysis
  • Thermal Simulation
  • Electromagnetic Analysis

Prototype Development

Prototyping facility for rapid development and testing of new transformer designs and concepts.

  • 3D Printing
  • Rapid Prototyping
  • Functional Testing
  • Performance Validation

R&D Achievements

15

Patents Filed

25

Products Innovated

8

Research Papers Published

12

Industry Awards

Environmental & Safety Initiatives

Committed to sustainable manufacturing and workplace safety

Green Manufacturing

Environmentally friendly manufacturing processes with minimal carbon footprint and waste reduction programs.

Energy Efficiency: 30% improvement

Waste Reduction: 40% achieved

Water Recycling: 85% reused

Workplace Safety

Comprehensive safety programs and protocols ensuring a safe working environment for all employees.

Safety Training: 100% coverage

Incident Rate: Near zero

Safety Audits: Monthly

Renewable Energy

Implementation of solar energy systems and renewable energy sources to power our facilities.

Solar Capacity: 500kW installed

Energy from Renewables: 35%

Carbon Offset: 200 tons/year